Injection Module Ultrasonic Cleaner

The contaminants produced by injection molding operations are tenacious. Examples include flashing, mold release compound, burned-on plastic residues, carbonization and vent outgas residue that if not safely removed will quickly shorten mold life.

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Product Details

Injection Module Ultrasonic Cleaner

The contaminants produced by injection molding operations are tenacious.  Examples include flashing, mold release compound, burned-on plastic residues, carbonization and vent outgas residue that if not safely removed will quickly shorten mold life.

The solution is the powerful cavitation action of an ultrasonic cleaner that creates millions of minute bubbles in an ultrasonic cleaning bath comprised of water and a biodegradable ultrasonic cleaner concentrate.   When the bubbles contact the surfaces of forms used for injection molding – even the smallest cracks, crevices and blind holes – they violently collapse to strip away contaminants without damaging surfaces.  The process can take as little as 10 – 15 minutes although complex molds may require longer periods in the ultrasonic bath. The molds are then rinsed, dried and either stored for future use or put back on line.

When it comes to cleaning plastic injection molds, the ultrasonic cleaning method offers significant advantages over hand cleaning. The manual cleaning of injection molds can require scrubbing and other abrasive actions, which can be damaging to the mold surfaces

Molds / Tooling. Ultrasonic mold cleaners are the most effective way to improve the performance of your tool room. Ultrasonic mold cleaning removes contamination from mold surfaces as well as intricacies such as vent paths, ejector pin holes, cooling channels and other tiny areas that manual cleaning can't reach.

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Skymen two tanks Injection Molds Ultrasonic Cleaner is excellent, great perfromance

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Specification:

Model

JP-2024G

 

 

 

1st  Clean Tank


Clean Tank   Capacity(mm)

500*400*350

Tank material:

304 Stainless Steel

Tank capacity

77L/ tank

Frequency

40khz or 28Khz for Option

Transducer

12

Timer

1 to 99 hours

Heater

To 95°C

Ultrasonic power :

600W

Heating power :

1.5 KW

Others

Filtration Mount behind

 

 

 

 

2nd  Rinse Tank


2nd   Rinse tank size (mm)

500*400*350

Tank Capacity

77L/tank

Tank material:

304 stainless steel  

Frequency:

40khz or 28Khz

Transducer

12

Timer

1 to 99 hours

Heating

To 95°C

Ultrasonic power :

600W

Heating power :

1.5 KW

 

 

 

 

Others


 

 

 

Drain Valve

Yes

Basket and lid

Yes

Generator Voltage

110V Or 220V;50/60hz

Machine voltage

220V or 380V;3 Phase

Features: Customize size is welcome.

Application and fileds

Industry

Cleaning Objects

Auto industry

engine parts, gear box, shock absorber, auto nozzle, cylinder, valve, Carburetors

Electrnoincs

PCB board, electronic parts, TV parts, computer parts

Aerospace and 

marine parts

Turbine blades, Marine Engine components, Overhaul parts, Pneumatics

Machinery  

Moulds, precision parts, pressing parts, camera parts, bearing, hardware tools

Plating and Painting

polishing parts, SUS cutter, tableware, plating 

Food industry

Oven tray, boiler, bottles, bottle cap, Hood Filters

Optical& watch tool

optical lens,eyeglass,sunglass,metal,gold, jewelry,diamond,watch band,watch cover,watch hand

Jewelry

Jewelry, diamond, gold, silver products

Dental and Medical

Dental Device, Medical Implant, beakers, bottles, vials, pipettes, or other labware.

Advantage of ultrasonic cleaner :

1. JP-2024G offer precious cleaning solution for small parts. 

2. 1st tank for pre-clean, a fitler mount back to process with oil, Second tank for precision Cleaning.

3. Ultrasonic Aggressively removes stubborn solids from metal substrates without damaging fragile components.

4. Cleans components with blind holes or complex geometries

5. without manual scrubbing, saving time and cost Aggressively removes stubborn solids from metal substrates without damaging fragile components.

6. Cleans components with blind holes or complex geometries

7. without manual scrubbing, saving time and cost

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Hot Tags: injection module ultrasonic cleaner, China, suppliers, manufacturers, factory, wholesale, price
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